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Designed for professional electrotherapy and continuous patient care, this 80mm round silicone electrode pad serves as a reliable conductive interface for various electrical stimulation devices. The product features a sleek, matte black finish with a highly flexible 1mm profile that seamlessly contours to the natural curves of the human body, ensuring full surface contact even on challenging joint areas. Engineered to facilitate optimal electrical transmission, the pad bridges the gap between the therapeutic device and the patient's skin, delivering consistent impulses required for effective muscle re-education and pain management. By focusing on material safety, structural durability, and precise impedance control, this electrode pad provides a dependable solution for clinics, rehabilitation centers, and medical equipment manufacturers seeking consistent performance in their therapy regimens.
Stable Conductivity & Impedance Control: The carbon-infused conductive medium is distributed uniformly across the entire 80mm surface area. This precise manufacturing technique achieves ultra-low and stable impedance, which allows electrical signals to transmit smoothly. It effectively eliminates the risk of current concentration or hot spots, preventing any localized stinging sensations during TENS, EMS, physiotherapy, massage, and rehabilitation use.
Medical-Grade Material & Comfortable Application: Crafted from strictly tested conductive silicone, the pad meets rigorous biocompatibility standards. The material is hypoallergenic and non-irritating, providing a soft, skin-friendly touch. Its flexible 1mm structure is specifically designed to adapt to different body areas, maintaining secure adhesion and improving user comfort even during prolonged treatment sessions or active movement.
Connector Craftsmanship & Tensile Strength: The integrated 2.0mm pin connectors are engineered to withstand demanding clinical environments. Each connection point undergoes strict tensile strength and fatigue testing to ensure it remains firmly attached to the device lead wires. This robust construction prevents accidental disconnections during frequent plugging and unplugging in both professional and home care settings.
Reusable and Cost-Effective: Compared with disposable alternatives, this robust silicone matrix is built for longevity. When properly maintained and cleaned, these reusable electrode products resist degradation and maintain their conductive properties over numerous sessions. This durability significantly reduces replacement frequency, supporting long-term therapy use and optimizing operational budgets for healthcare facilities.
Custom Manufacturing & Global Compliance: Operating under ISO 13485, CE, RoHS, and REACH frameworks, Jinke supports comprehensive OEM/ODM customization. We offer end-to-end solutions including mold development, custom sizes, shapes, colors, connector types, hardness levels, material adjustments, and specific conductivity tuning. Furthermore, we provide specialized packaging options—from moisture-proof bulk industrial formats to private-label retail packaging—ensuring scalable production capacity and reliable lead times for global medical device brands.
The following table outlines the exact specifications and physical properties of the round silicone electrode pad, ensuring compatibility and performance for your equipment requirements.
Product Name | Round Electrode Pad |
Product Type | Conductive Silicone Electrode Pad |
Material | Conductive silicone |
Size | 80 mm × 1 mm |
Weight | 7 g / piece |
Connector Type | 2 × 2.0 mm pins |
Color | Black |
Function | TENS / EMS electrical stimulation |
Application | Physiotherapy, rehabilitation, pain relief |
MOQ | 100 pairs |
OEM/ODM | Available |
The versatility of the 80mm conductive silicone pad allows it to be integrated into a wide spectrum of therapeutic and recovery protocols. Its primary technical applications include:
TENS Pain Relief Therapy: Utilized extensively in transcutaneous electrical nerve stimulation, the broad 80mm surface area effectively covers larger dermatomes. It is ideal for managing chronic back pain, joint discomfort, and providing targeted electrotherapy applications without causing skin irritation.
EMS Muscle Stimulation: Highly effective for electrical muscle stimulation protocols, the pad delivers deep, penetrating currents necessary for muscle re-education, preventing disuse atrophy, accelerating sports recovery, and promoting general muscle relaxation after intense physical exertion.
Physiotherapy and Rehabilitation: A staple component for professional physiotherapy and rehabilitation equipment. Its durable construction withstands the rigorous demands of multi-patient clinical environments while remaining user-friendly enough for prescribed home care regimens.
OEM/ODM Medical Device Integration: Serves as a foundational component for conductive silicone electrode projects managed by medical device brands. The pads can be customized to match specific hardware outputs, ensuring seamless compatibility with proprietary electrotherapy consoles and portable units.
To maximize the lifespan and therapeutic efficacy of the silicone electrode pad, please adhere to the following operational procedures:
Preparation: Clean and dry the target skin area thoroughly before use to remove any oils, lotions, or perspiration that could impede conductivity.
Connection: Firmly insert the device lead wire into the 2.0mm pin connector of the electrode pad. You should feel a secure engagement indicating a proper connection.
Application: Place the product flat on the treatment area, ensuring the entire 80mm black silicone surface makes full, uniform contact with the skin.
Operation: Turn on the TENS/EMS device and adjust the intensity gradually from the lowest setting until the desired therapeutic level is reached.
Removal & Storage: After use, turn off the device and disconnect the wires gently. Peel the pad slowly from the skin edge. Clean if necessary with a damp cloth, air dry completely, and store in a sealed bag away from dust, heat, and direct sunlight.
Are these reusable electrode products really reusable, and how many times?
Yes, they are specifically engineered for repeated use. The actual reusable times depend heavily on the material type, the intensity of the treatment, the cleaning method applied, and the storage environment. With proper care and adherence to the operation guide, these reusable conductive silicone electrodes and electrode pads can maintain stable conductivity and structural integrity for multiple therapy sessions, making them highly economical.
Do the pads work with all TENS/EMS machines?
Most standard TENS and EMS devices are fully compatible when the connector type matches, such as the standard 2.0mm pin, 2.5mm pin, or snap connector variants. For non-standard or proprietary devices, we offer extensive customization services to ensure a suitable fit, secure connection, and reliable electrical performance across different equipment platforms.
How do I clean and store the pads to keep good performance?
After use, clean the silicone surface gently with a few drops of water or a damp cloth if needed, then allow it to air dry naturally in a well-ventilated space. Strictly avoid the use of soap, alcohol, strong chemicals, high heat, or direct sunlight, as these will degrade the conductive matrix. Store the product flat in a clean sealed bag or apply a protective film to reduce dust accumulation and preserve its performance characteristics.
Are the pads safe for sensitive skin?
The electrode products are designed with medical-grade biocompatibility for comfortable skin contact during physiotherapy and electrotherapy use. They are naturally hypoallergenic. However, for users with extremely sensitive skin, we recommend testing a small area first and always following the specific device instructions. Custom material, hardness, and specialized surface options are available to meet different dermatological requirements.
Can I get custom sizes, shapes, or conductivity levels?
Yes. Jinke provides full OEM/ODM customization capabilities. This includes modifications to round, square, oval, and special anatomical shapes, as well as adjustments to size, thickness, color, hardness, electrical resistance, connector type, and packaging formats. Customers can provide technical drawings, physical samples, or detailed application requirements, and our engineering team will develop a precise matching solution.
The intricate detailing of the 80mm round silicone electrode pad reflects our commitment to precision manufacturing. From the smooth, uniform finish of the conductive surface to the securely embedded 2.0mm pin connectors, every aspect is designed to facilitate flawless electrotherapy delivery. The visual inspection confirms the absence of surface defects, ensuring that the electrical current is distributed evenly without compromising patient safety or comfort.
